Free Engineering Tools

Industrial Conveyor and Power Transmission Calculators

Free calculators for conveyor belts, gearboxes, couplings, roller chain and elevator buckets. Each one shows its working, and links to the products that match your numbers.

Calculators

Pick the tool for the job. All run in your browser.

Conveyor Belt Speed & Capacity

Conveyors
  • Belt speed From drive pulley diameter and RPM
  • Bulk capacity Tons per hour from belt width, trough angle, speed and density
  • Package throughput Packages per minute from length and gap

Three calculators in one, with the formulas and a short FAQ on surcharge angle, incline and capacity.

Gearbox Ratio, Speed & Torque

Power transmission
  • Ratio and speed Output RPM from ratio, or the ratio for a target RPM
  • Output torque From motor HP, ratio and efficiency
  • Service factor Sizing for speed reducers and gearmotors

For choosing or replacing a speed reducer or gearmotor, with notes on worm versus helical efficiency.

Shaft Torque & Coupling

Power transmission
  • Shaft torque lb-in, lb-ft and N·m from HP or kW and RPM
  • Coupling size Reuland / Trilex RC size and insert by service factor and shaft size

For sizing jaw couplings on motor and gearbox shafts, with the RC ratings and service factors built in.

Chain Wear / Elongation

Power transmission
  • Elongation Percent wear from a measured length of chain
  • Limit 3%, or 200 ÷ teeth on large sprockets

For deciding when roller chain is due for replacement, with how to measure it.

Elevator Bucket Capacity

Bucket elevators
  • Throughput Bushels and tons per hour from bucket, spacing and belt speed
  • Tapco data CC-HD, CC-LP HD and Super Capacity sizes built in

For centrifugal and continuous-discharge elevators, with a check against Tapco's minimum spacing.

Elevator Bucket Selection Tool

Bucket elevators
  • How it works A step-by-step flowchart
  • Result A suggested bucket material

Answer a few questions about your material and application and the flowchart points you to the right bucket material.

Related products

Conveyor belting

Heavy duty, light duty, PVC and incline belts, cut to your size.

Gearboxes and gearmotors

Speed reducers and gearmotors, matched to your ratio and torque.

Elevator buckets

Tapco, Maxi-Lift, 4B and Nu-Hy buckets with size and capacity charts.

Belt conveyors

Complete belt conveyors and components.

Chain, sprockets and sheaves

Roller chain and sprockets matched to your drive.

What is PIW?

A plain-language guide to belt tension ratings.

FAQ

Are the calculators free?

Yes. Every tool on this page is free to use, with no sign-up. Every calculator shows the formulas it uses, so you can check the working.

How accurate are the results?

They are engineering estimates from standard formulas and the numbers you enter. Use them to size and compare options, then confirm the final selection against the manufacturer's published data, or send us your numbers and we will check them.

Can Jealco supply the parts once I have my numbers?

Yes. Send us the results with your application details and we will quote the belt, gearbox, gearmotor, elevator bucket or other component that fits. As an independent distributor we cross-reference across manufacturers.

Turn your numbers into the right part

Send us your results and your application, and we will come back with a recommendation, not just a price.

Phone: +1 770-998-2124 Email: sales@jealco.com Address: 302 Main Street #200, Jacksboro, TN 37757 USA